Facilities & Plant List

Express Engineering operates from three state of the art sites – two in the UK and a third in Brazil.  Each is equipped with an extensive range of equipment, which includes some of the latest and most unique manufacturing machinery in the world.

Facilities

Express Engineering

Gateshead HQ

Factory 1 - 1,100 sq metres (11,840 sq ft)

Factory 2 - 1,100 sq metres (11,840 sq ft)

Factory 3 - 1,600 sq metres (17,222 sq ft)

Factory 4 - 1,840 sq metres (19,805 sq ft)

Factory 5 - 1,500 sq metres (16,140 sq ft)

Factory 6 - 2,600 sq metres (27,986 sq ft)

Express Engineering

Stokesleyma===

Factory 1 - 1,800 sq metres (19,375 sq ft)

Factory 2 - 2,290 sq metres (24,649 sq ft)

Express Engineering

Petrotec - Brazil

Factory 1 - 5,500 sq metres (59,201 sq ft)

CNC Mill / Turn Machines

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadHankook VTC-160EVertical Turning / Milling Centre 1600 diameter 1 off 280 2000 1900 - 1400 4
GatesheadHankook VTC-140EVertical Turning / Milling Centre 1400 diameter 2 off 320 1600 1600 - 1400 4
GatesheadMazak Integrex E800 HIILive spindle turning & Milling Centre 1200 diameter 1 off 700 1300 1300 800 6350 5
GatesheadMazak Integrex E650 HS2Live spindle turning & Milling Centre 900 diameter 1 off 1600 920 1025 650 4000 5
GatesheadMazak Integrex E670HLive spindle turning & Milling Centre 900 diameter 1 off 1600 920 1025 670 4391 5
GatesheadDoosan Puma 700XLM Extra Long BedLive spindle turning & Milling Centre 810 diameter 2 off 1500 900 900 - 5050 3
GatesheadMazak Integrex 70Live spindle turning & Milling Centre 800 diameter 1 off 1400 915 915 200 2150 4
GatesheadDoosan Puma 700 LY Long BedLive spindle turning & Milling Centre 610 diameter 2 off 1500 900 900 200 3200 3
GatesheadDoosan Puma 700 LM Long BedLive spindle turning & Milling Centre 610 diameter 3 off 1500 900 900 - 3200 3
GatesheadDoosan Puma 600 MLive spindle turning & Milling Centre 610 diameter 1 off 1400 900 900 - 1575 3
GatesheadMazak Integrex i 400 x 1500 uLive spindle turning & Milling Centre twin chuck 305 diameter 1 off 3300 668 615 260 1600 5
GatesheadHitachi Seiki HCA30 HicellLive spindle turning & Milling Centre 305 diameter 1 off 2500 510 510 - 600 3
StokesleyDMG - DMU 200 FD5 Axis Milling / Vertical Turning Centre 1800 Diameter 1 off 250 2000 2000 1800 1000 5
StokesleyDMG - DMC 160 FD5 Axis Milling / Vertical Turning Centre 1400 Diameter 2 off 300 1400 1600 1250 1000 5
StokesleyDMG - DMC 125 FD5 Axis Milling / Vertical Turning Centre 1100 Diameter 2 off 500 1100 1250 1000 1000 5
StokesleyMazak Integrex E1060V5 Axis Milling / Vertical Turning Centre 1000 Diameter 1 off 300 1050 1875 1060 1345 5
StokesleyMazak E6505 Axis Milling / Hor Turning Centre 600 Diameter 2 off 1600 920 1025 650 4391 5
StokesleyDoosan Puma 700 LM Long BedLive spindle turning & Milling Centre 610 Diameter 3 off 1500 1030 900 - 3200 2
StokesleyDoosan Puma 700 MLive spindle turning & Milling Centre 610 Diameter 1 off 1500 1030 900 - 1600 2

CNC Machining Centres

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadDoosan HM1250Horizontal Machining Centre 1250 x 1250 2 pallet 3 off 6000 - 2100 1500 1500 4
GatesheadToyoda FH100/IIHorizontal Machining Centre 1000 x 1000 2 pallet 1 off 15000 - 1600 1400 1150 4
GatesheadMazak H-800Horizontal Machining Centre 800 x 800 6 pallet 1 off 4500 - 1250 1000 850 4
GatesheadDoosan HM800Horizontal Machining Centre 800 x 800 2 pallet 1 off 6000 - 1250 1000 1000 4
GatesheadMazak NMH 800Horizontal Machining Centre 800 x 800 2 pallet 1 off 800 - 1400 1200 1325 4
GatesheadDoosan HM630Horizontal Machining Centre 630 x 630 2 pallet 1 off 6000 - 1000 800 850 4
GatesheadMatsuura MC-900HHorizontal Machining Centre 630 x 630 2 pallet 1 off 6000 - 920 720 760 4
GatesheadMatsuura MAM 600Horizontal Machining Centre 400 x 400 2 pallet 2 off 15000 - 600 600 625 4
GatesheadMatsuura ES450Horizontal Machining Centre 300 x 300 5 pallet 1 off 15000 - 450 400 400 4
GatesheadDeckel Maho DMU 80 P5 Axis Machining Centre 630 Diameter 1 off 18000 - 800 700 600 5
GatesheadMazak FJV 60 / 80Vertical Machining Centre 2250 X 1250 1 off 10000 - 2000 1440 585 4
GatesheadMazak VTC800/30SR5 Axis Machining Centre 3000 x 800 1 off 18000 - 3000 800 720 5
GatesheadHaas VF 11/50TVertical Machining Centre 3000 x 710 1 off 7500 - 3000 1000 760 4
GatesheadHaas-VF 6Vertical Machining Centre 1620 X 710 1 off 7500 - 1625 812 762 4
GatesheadHaas-VF 4Vertical Machining Centre 1320 X 450 3 off 7500 - 1270 508 365 4
GatesheadHaas VF 3Vertical Machining Centre 1220 x 460 1 off 7000 - 1000 550 500 4
GatesheadBridgeport Interact 1Mk.2Vertical Milling Machine 840 X 320 1 off 3500 - 485 305 400 4
StokesleyDMG DMU 200P5 Axis Machining Centre 1700 Diameter 1 off 2000 2000 2000 1800 1000 5
StokesleyDMG DMU 80P5 Axis Machining Centre 900 Diameter 1 off 10000 900 800 800 800 5
StokesleyDeckel Maho EVO 505 Axis Machining Centre 500 X 380 4 off 18000 - 500 420 380 5
StokesleyDeckel Maho 64VVertical Machining Centre 850 x 600 1 off 12000 - 640 600 500 3
StokesleyDeckel Maho 103VVertical Machining Centre 1200 x 600 2 off 10000 - 1000 600 600 4
StokesleyMazak FH 88004 Axis Hor Machining Centre 800 x 800 1 off 7000 1250 1290 1320 990 4
StokesleyMazak FH 68004 Axis Hor Machining Centre 630 x 630 3 off 10000 900 1050 900 950 4
StokesleyMazak HCN 60004 Axis Hor Machining Centre 630 x 630 1 off 10000 900 800 800 950 4
StokesleyHitachi Seike HG 6304 Axis Hor Machining Centre 630 x 630 1 off 6000 - 950 820 760 4
StokesleyCincinnati Lancer 12504 Axis Hor Machining Centre 1520 x 760 1 off 8000 - 1250 600 900 4
StokesleyHurco VMC1Vertical Machining Centre 760 x 335 2 off 8000 - 660 355 450 3
StokesleyLeadwell VMC30Vertical Machining Centre 760 x 400 1 off 6000 - 800 400 500 3
BrazilDoosan HM8000-1Horizontal Machining Centre 800 x 800 2 pallet 1 off 6000 - 1250 1000 1000 4
BrazilDoosan DNM 500Horizontal Machining Centre 1200 x 540 1 off 12000 - 1021 540 510 4
BrazilDoosan HM8000-2Horizontal Machining Centre 800 x 800 2 pallet 1 off 6000 - 1250 1000 1000 4
BrazilMazak HCN 6800Horizontal Machining Centre 680 x 680 2 pallet 1 off 10000 - 1050 900 980 4
BrazilMazak VTC 800 30SRVertical Machining Centre 3000 x 800 1 off 18000 - 3000 800 720 5

CNC Turning

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadHarrison Alpha 800S 120Turning Centre 400 diameter 1 off 1500 600 520 - 2000 2
GatesheadTuscan CNC LatheTurning Centre 610 diameter 1 off - - - - 4000 2
GatesheadHankook Protec CNC LatheTurning Centre 610 diameter 1 off - - - - 4000 2
GatesheadDoosan Puma 700 Long BedTurning Centre 610 diameter 1 off 1400 900 900 - 3200 2
GatesheadDoosan Puma 600Turning Centre 610 diameter 3 off 1400 900 900 - 1575 2
GatesheadDoosan Puma 600 Long BedTurning Centre 610 diameter 2 off 1400 900 900 - 3200 2
GatesheadDoosan Puma 500Turning Centre 610 diameter 1 off 956 700 700 - 1575 2
GatesheadDoosan Puma 480LTurning Centre 550 diameter 3 off 1500 650 900 - 2000 2
GatesheadDoosan Puma 450Turning Centre 460 diameter 1 off 1700 700 700 - 1575 2
GatesheadDoosan Puma 15Turning Centre 460 diameter 1 off 1700 640 640 - 1575 2
GatesheadDoosan Puma 400Turning Centre 460 diameter 2 off 3000 305 362 - 1000 2
GatesheadGildemeister CTX 410Turning Centre 250 diameter 1 off 5000 250 250 - 600 2
GatesheadHitachi Seiki HR23 Mk.2Turning Centre 250 diameter 2 off 4000 320 320 - 600 2
StokesleyDoosan S670LTurning Centre 610 diameter 1 off 1500 1000 1000 - 1800 2
StokesleyDoosan Puma 400 MVTurning Centre 400 diameter 2 off - - - - - -
StokesleyMazak Quickturn Nexus 250MS-2Turning Centre 250 diameter 1 off 5000 375 375 - 540 2
StokesleyHaas TL20Turning Centre 250 diameter 1 off 3000 250 150 - 470 2
BrazilDoosan Puma 400Turning Centre 305 diameter 1 off 3000 550 181 - 1135 2
BrazilDoosan Puma 700L-1Turning Centre 610 diameter 1 off 1500 900 470 - 3200 2
BrazilDoosan Puma 480L-1Turning Centre 530 diameter 1 off 1500 650 325 - 2050 2
BrazilDoosan Puma 700L-2Turning Centre 530 diameter 1 off 1500 900 470 - 3200 2
BrazilDoosan Puma 480L-2Turning Centre 530 diameter 1 off 1500 650 325 - 2050 2
BrazilDoosan Puma 700L-3Turning Centre 530 diameter 1 off 1500 900 470 - 3200 2
BrazilMazak QTN 450II x 3000UTurning Centre 500 diameter 1 off 1500 580 580 - 3170 2
BrazilMazak SNT Nexus 550M x 4000UTurning Centre 600 diameter 1 off 1000 910 930 - 4099 2
BrazilMazak SNT Nexus 500 x 3000U -1Turning Centre 600 diameter 1 off 1000 910 910 - 3169 2
BrazilMazak SNT Nexus 500 x 3000U -2Turning Centre 600 diameter 1 off 1000 910 910 - 3169 2

Conventional Turning

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadColchester Mastiff 1400Centre Lathe with D.R.O. - 1 off 1400 535 2500 - - 2
GatesheadColchester Master 2500Centre Lathe with D.R.O. - 1 off 2000 350 1500 - - 2

CNC Wire Erosion

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadCharmilles 290PWire Eroder - 1 off - - 400 250 200 5
GatesheadCharmilles Robofil 510PWire Eroder - 1 off - - 700 400 400 5
GatesheadCharmilles 230Submerged - Wire Eroder - 1 off - - 350 220 220 5
GatesheadCharmilles Robofil 330FSubmerged - Wire Eroder - 1 off - - 400 300 400 5

Grinding

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadJones & Shipman 1076Cylindrical Grinder with D.R.O 1 off 2000 356 800 - - 2
GatesheadJones & Shipman 540PqSurface Grinder with Optidress 1 off 2850 - 457 152 400 3
GatesheadXYZ Surface GrinderSurface Grinder with Auto feed - 1 off 1400 - 1000 500 - 3

CNC Spark Erosion

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadCharmilles Roboform 4000CNC Spark Eroder with C Axis - 1 off - - 450 320 410 4
GatesheadCharmillies Roboform 30CNC Spark Eroder with C Axis - 1 off - - 350 250 300 4
GatesheadCharmilles HD8EDM Hole Driller - 1 off - - 350 250 350 3
GatesheadPortable DisintegratorDisintegrator - 1 off - - - - - -

Welding

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadFronius - Hot wire tigColumn boom - rotary table - 3 off - 1,500 - 800 1,500 2.5
GatesheadFronius - Hot wire tigCompact - rotary table - 5 off - 1,000 - 600 1,000 2.5
GatesheadHot wire tig - Semi auto butt weldRotary table - 2 off - 1,000 - 800 1,200 2.5
GatesheadWeld pre heat ovensPre heat oven - 2 off - - - - - -
GatesheadWeld Thermal heating blanket (rotating)Thermal Welding Blanket - 1 off - - - - - -
GatesheadMiller XMT 304 CC/CV MIG / MAG setMig / mag set - 1 off - - - - - -
GatesheadMiller Dynasty TIG setTig set - 1 off - - - - - -
GatesheadWeld fume extraction systemWeld fume extraction - 1 off - - - - - -
BrazilFronius - hot wire tig FPA 2003 - 1Column boom - rotary table - 1 off - 1,000 - 800 650 2.5
BrazilFronius - hot wire tig FPA 2003 - 2Column boom - rotary table - 1 off - 1,000 - 800 650 2.5
BrazilFronius - Compact FPA 9000Column boom - rotary table - 1 off - 1,000 - 500 650 2.5
BrazilFronius - Compact FPA 9000Column boom - rotary table - 1 off - 1,000 - 500 650 2.5

Design & Programming

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
Gateshead1 seat Pro Engineer3D Parametric Design - 1 off - - - - - -
Gateshead1 seat Catia3D Modelling - 1 off - - - - - -
Gateshead1 seat Solid Works3D modelling - 1 off - - - - - -
Gateshead4 seats Delcam3D Modelling / Programming - 4 off - - - - - -
Gateshead1 seat VericutProgram Verification - 1 off - - - - - -
Gateshead6 seats Alphacam2.1/2 D Programming - 6 off - - - - - -
Gateshead3 seats FAPTOffline CNC Turning Programming - 3 off - - - - - -

C.M.M./Inspection

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadMitutoyo Euro C CNC 1 off Co-ordinate measuring machine - 2000 4000 2000 -
GatesheadMitutoyo Euro C - Apex 16164016Co-ordinate measuring machine CNC 1 off - - 1600 4000 1600 -
GatesheadMitutoyo Euro C - Apex 122010Co-ordinate measuring machine CNC 1 off - - 1200 2000 1000 -
GatesheadMitutoyo Euro C - Apex 7106Co-ordinate measuring machine CNC 1 off - - 700 1000 600 -
GatesheadMitutoyo Euro C - Apex 574Co-ordinate measuring machine CNC 1 off - - 500 700 400 -
GatesheadMitutoyo B231 Co-ordinate measuring machine Manual 1 off - - 600 450 450 -
GatesheadRomer Arm Siema 2025Co-ordinate measuring machine arm Manual 1 off - 2500 - - - -
GatesheadYoke and CoilMagnetic Particle Inspection - 2 off - - - - - -
GatesheadSonatest D-10 unitUltrasonic Inspection - 1 off - - - - - -
GatesheadDeltronic MPC-510 x Shadowgraph - 1 off - - - - - -
StokesleyWenzel Model LH 2015Co-ordinate measuring machine CNC 1 off - - 2000 4000 1500 -
StokesleyMitutoyo Model BN170Co-ordinate measuring machine CNC 1 off - - 810 1150 1000 -
StokesleyIMS Impact 2Co-ordinate measuring machine CNC 1 off - - 600 700 600 -
BrazilMitutoya Crysta 7106 (Not CNC)Co-ordinate measuring machine CNC 1 off - - 700 1000 700 -

Assembly

Table/Chuck Size Qty Max. Spindle Speed Max. Dia Traverse movements No. of Axis
X Y Z
GatesheadClean RoomClean assembly room & wash plant - 1 off - - - - - -
GatesheadHydraulic pressure testing facilityFixed Hydraulic test rig - 2 off 10,000 psi 690 bar - - - -
GatesheadHydraulic pressure testing facilityPortable Hydraulic test rig - 3 off 36,250 psi 2,500 bar - - - -
GatesheadHydraulic pressure testing facilityPortable Hydraulic test rig - 3 off 36,250 psi 2,500 bar - - - -
GatesheadGas pressure testing facilityGas test rig 1 off 10,000 psi 690 bar - - - -

Get in touch

If you require further information then please fill out the enquiry form and a member of the team will be in touch. Alternatively contact Express Engineering using the details below.

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